Open Access Open Access  Restricted Access Subscription or Fee Access

POWDER MIXED EFFECTS OF DIELECTRIC MEDIUM'S IN ELECTRICAL DISCHARGE MACHINING

Sandeep Kumar, Josy George

Abstract


The dielectric fluid has an impact on the work-piece surface quality and machining rate in electrical
discharge machining. The two primary purposes of the dielectric fluid are to flush gaseous and solid
waste from the spark gap and to keep the dielectric temperature constant. Using various powder
blended dielectrics can improve machining response characteristics including tool wear rate and
surface roughness. This study investigates the impact of powder addition on machining output metrics
and discharge properties. Further investigation was conducted on the conductivity, micro-hardness, and
electrode wear rate of several powder materials when combined with dielectric fluids (EWR). A
complete comparison of powder materials is examined in this study to better understand powder
selection variables for future studies.


Keywords


EDM, Dielectric, Solid Waste, Tool Wear Rate, Surface Roughness.

Full Text:

PDF

References


Choubey M, Maity KP, Sharma A. Finite element modeling of material removal rate in micro-

EDM process with and without ultrasonic vibration. Grey Systems: Theory and Application.

Mar 26.

Ho KH, Newman ST. State of the art electrical discharge machining (EDM). International

Journal of Machine Tools and Manufacture. 2003; 43:1287-300.

Muthuramalingam T, Mohan B. A review on influence of electrical process parameters in EDM

process. Archives of Civil and Mechanical Engineering. 2015; 15:87- 94.

Kansal HK, Singh S, Kumar P. Parametric optimization of powder mixed electrical discharge

machining by response surface methodology. Journal of Materials Processing Technology. 2005;

:427-36.

Kansal HK, Singh S, Kumar P. Technology and research developments in powder mixed electric

discharge machining (PMEDM). Journal of Materials Processing Technology. 2007; 184:32-41.

Tao J, Michigan Uo. Investigation of Dry and Near-dry Electrical Discharge Milling Processes:

University of Michigan, 2008.

El-Hofy HAG. Fundamentals of Machining Processes: Conventional and Nonconventional

Processes, Second Edition: Taylor & Francis, 2013.

Chakraborty S, Dey V, Ghosh SK. A review on the use of dielectric fluids and their effects in

electrical discharge machining characteristics. Precision Engineering. 2015; 40:1-6.

Storr M, Speth J, Rehbein W, Schulze H. A New Additive and Application System for Wire-

EDM. Proceedings of the 16th International Symposium on Electromachining2010.

Leão FN, Pashby IR. A review on the use of environmentally-friendly dielectric fluids in

electrical discharge machining. Journal of Materials Processing Technology. 2004; 149:341-6.

Jeswani ML. Electrical discharge machining in distilled water. Wear. 1981; 72:81-8.

Jilani ST, Pandey PC. Experimetnal investigations into the performance of water as dielectric in

EDM. International Journal of Machine Tool Design and Research. 1984; 24:31-43.

Agrawal A, Awasthi T, Soni DK, Sharma A, Mishra V. Physical and mechanical behaviour of

epoxy/hexagonal boron nitride/short sisal fiber hybrid composites. Materials Today:

Proceedings. 2020 Jan 1; 28:2166-70.

Jonas Holmberg, Anders Wretland, Johan Berglund, and Tomas Beno, ''Surface Integrity after

Post Processing of Edm Processed Inconel 718 Shaft'', The International Journal of Advanced

Manufacturing Technology, 2018: 95.

Agrawal A, Chandraker S, Sharma A. Physical, Mechanical and Sliding Wear Behavior of Solid

Glass Microsphere Filled Epoxy Composites. Materials Today: Proceedings. 2020 Jan 1; 29:420-

Jahan MP, Rahman M, Wong YS. Study on the nano-powder-mixed sinking and milling micro-

EDM of WC-Co. Int J Adv Manuf Technol. 2010; 53:167-80.

Yih-fong T, Fu-chen C. Investigation into some surface characteristics of electrical discharge

machined SKD-11 using powder-suspension dielectric oil. Journal of Materials Processing

Technology. 2005; 170:385-91.

Chandrakar S, Agrawal A, Prakash P, Khan IA, Sharma A. Physical and mechanical properties

of epoxy reinforced with pistachio shell particulates. InAIP Conference Proceedings 2021 May

(Vol. 2341, No. 1, p. 040012). AIP Publishing LLC.

Jeswani ML. Effect of the addition of graphite powder to kerosene used as the dielectric fluid in

electrical discharge machining. Wear. 1981; 70:133-9.

Maurya SK, Kumar R, Mishra SK, Sharma A, Yadav AS, Kar VR. Friction stir welding of cast

aluminum alloy (A319): Effect of process parameters. Materials Today: Proceedings. 2022 Mar

Kumar S, Batra U. Surface modification of die steel materials by EDM method using tungsten

powder-mixed dielectric. Journal of Manufacturing Processes. 2012; 14:35-40.

Singh AK, Kumar S, Singh VP. Effect of the addition of conductive powder in dielectric on the

surface properties of superalloy Super Co 605 by EDM process. International Journal of

Advanced Manufacturing Technology. 2015; 77:99-106.

Prihandana GS, Mahardika M, Hamdi M, Wong YS, Mitsui K. Accuracy improvement in

nanographite powder-suspended dielectric fluid for micro-electrical discharge machining

processes. Int J Adv Manuf Technol. 2011; 56:143-9.

Prihandana GS, Mahardika M, Hamdi M, Wong YS, Miki N, Mitsui K. Study of workpiece

vibration in powder-suspended dielectric fluid in micro-EDM processes. International Journal of

Precision Engineering and Manufacturing. 2013; 14:1817-22.

Chow H-M, Yan B-H, Huang F-Y, Hung J-C. Study of added powder in kerosene for the micro-

slit machining of titanium alloy using electro-discharge machining. Journal of Materials

Processing Technology. 2000; 101:95-103.


Refbacks

  • There are currently no refbacks.