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Effect of Vibration on Weld Quality and Properties in Vibration Assisted Welding: A Review

Rajeev Ranjan, Sanjay Kumar Jha

Abstract


Vibration assisted welding is a welding process that involves the application of high and low frequency vibrations during the welding process to improve the quality and efficiency of the joint. The use of vibrations can help reduce the forces required for welding, improve the homogeneity and penetration of the weld, and reduce residual stresses and distortion. This technique is commonly used in the aerospace, automotive, and medical device industries, where high quality and reliable welds are crucial. Research into the optimization of vibration parameters, such as frequency and amplitude, is ongoing to further improve the effectiveness of this welding technique. This review article aims to consolidate the discoveries, benefits, drawbacks, and gaps already found in the field of VAW to provide the groundwork for future study. This research examines several vibration application methods and their impact on welds' microstructure, mechanical characteristics, and residual stress. Future research directions are outlined. The probable methods of imparting vibration were recognized from the literature as the vibration of the welding electrode, oscillation of the welding arc, oscillation of the welding pool, oscillation of the molten droplet, and vibration of the workpiece during welding. Moreover, the development of computational work is seen.


Keywords


Vibratory welding technique, Residual stress, Ultrasonic vibration, Macrostructure Mechanical properties, HVAW

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References


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