Open Access Open Access  Restricted Access Subscription or Fee Access

Increasing an overall equipment effectiveness visibility and analyzing in a manufacturing industry

ARUN K S

Abstract


The exploration for improving productivity in the current global competitive environment has created a need for rigorously defined performance measurement system in a manufacturing process. OEE, a vital KPI of TPM is used to evaluate performance and productivity of the machine. OEE is one of the performance evaluation methods that are most common and popular in the production industries. This paper tries to evaluate the OEE of machines in a valve manufacturing and identifies the main loss elements of the process. An application had been created for continuous data collection. OEE data on machine performance is an initial key point to understand the equipment losses and establish improvement to eliminate them. The results are compared with world class level. Result of the research demonstrates that although the OEE coefficient of the investigated process is not meeting the world class level, however with the continuous improvement, performance of the machine can be acceptable.

Full Text:

PDF

References


REFERENCE

Abhishek Jain, Rajbir Bhatti, Harwinder Singh Deep and hiv kumar Sharma, “Implementation of PM

For Enhancing OEE of Small Scale Industry”, International Journal of IT, Engineering and Applied Science Research, 2012, Volume 1 No 1.

Philip Godfrey, “Overall Equipment Effectiveness” Manufacturing Engineering, 2002, Vol, 81(3), 109- 112

Islam H. Afefy “Implementation of Total Productive Maintenance and Overall Equipment Effectiveness Evaluation”, International Journal of Mechanical & Mechatronics Engineering, 2013, Vol: 13.

Bulent Dal, Phil Tugwell, and Richard Greatbanks, “Overall equipment effectiveness as a measure of

Operational improvement A practical analysis”, International Journal of Operations & Production

Management, 2000, 20(12), 1488-1502.

Debadyuti Das. “Total Productive maintenance (TPM): A comprehensive tool for achieving excellence in operations system – A case study”, Industrial Engineering Journal 2001, 30 (10), 15.

Cooke, F. L., “Implementing TPM in plant maintenance: some organizational barriers”, International

Journal of Quality and Reliability Management, 2000,17(9), 1003-1016.

Thomas R. Pomorski, “Total Productive Maintenance (TPM) Concepts and Literature Review”, Brooks Automation, Inc.2004.

Melesse Worknesh Wakjira, Ajit Pal Singh “Total Productive Maintenance: A Case Study in

Manufacturing” Global Journal of Researches in Engineering Industrial Engineering, 2012, Volume 12.

Amit Kumar Gupta, R.K.Garg “OEE Improvement by TPM Implementation: A Case Study”,

International Journal of IT, Engineering and Applied Sciences Research, 2012, Volume 1.

Gaurav Gera, Gurpreet Saini, Rajender Kumar, S.K.Gupta “Improvement of Operational Efficiency of Equipment through TPM: A Case Study”, International Journal of Industrial Engineering Research and

Development, 2012, Volume 3.

V.R. Muruganantham, K.GovindhaRaj, and D.Sakthimurugan, Process Planning Through Value Stream Mapping in Foundry, India, IJIRSET, 2014

Tomas Rohac, and Martin Januska, Value Stream Mapping Demonstration on real case study, Chezch Republic, DAAAM Symposium, 2014

Satish Tyagi, Alok Choudhary, Xianming Cai, and Kai Yang, Value Stream Mapping to reduce the Lead TIme of a product development Process, USA,

Lloyd j. taylor, A Simulation Study of WIP Inventory Drive Systems and Their Effect on Production Measurements, texas, university of Texas.

Mukund Narayanan, Hybrid flow strategies for high variety low volume manufacturing facilities to implement flow and pull,, University of Kentucky Master's Theses.


Refbacks

  • There are currently no refbacks.